In the steel processing workshop, efficiency and cost are always hard indicators.
Our face milling cutters are designed with a solid carbide cutter body with optimized spiral Angle parameters for common steels such as S45C and 40Cr.
Measured in the Φ100mm cutter head configuration, a single tool can achieve a 5mm depth of stable cutting, with high-speed milling machine surface tool drive system, so that large area surface processing efficiency increased by more than 30%.
What is a indexable face mill?
Indexable Face Mill is an efficient milling tool commonly used in CNC machining, its core feature is that the blade can be quickly replaced/turned over to use, the main structure is divided into two parts:
Cutter body + blade combination design:
- High-strength alloy steel blade body: with precision design of the blade mounting slot (common wedge locking, screw fixed structure)
- Indexable blade: carbide material, double-sided or polygonal multi-cutting edge design (such as octagonal blade can provide 16 effective cutting edges)
Advantages of indexable blades:
- Cost effective: No need to replace the entire tool, just replace or transpose the blade.
- Flexibility: The same blade can be adapted to different processing needs (such as rough machining, finishing).
- Save time: Reduce downtime and tool change frequency.
In the increasingly fierce competition in the manufacturing industry, cost control and processing efficiency have become the key factors for enterprise development.
An auto parts factory in Zhejiang, China, faces the challenge of reducing costs and improving efficiency in the production process.
In the processing of Q345 steel plate this key link, the factory selected Φ125mm indexable face milling cutter.
This type of face milling cutter shows excellent performance, and in practice, each milling machine face cutter can continue to be used by transposing after the completion of 120 pieces.
This clever design makes the service life of the tool greatly extended. Compared with traditional tools, the factory has achieved a significant reduction in the cost of a single tool, saving a lot of money for the enterprise, effectively enhancing the market competitiveness of the product, and also providing a valuable reference example for the same industry in the selection and use of tools.
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